The Future of Soil Stabilization

Quality Control

Ensure the seepage prevention system achieves "zero leakage" and long-term stability.

GEOMEMBRANE CALENDERING PRODUCTION LINE FLOWCHART

GEOMEMBRANE BLOWN FILM PRODUCTION LINE FLOWCHART

Generation process

1

Raw material preparation and feeding

First, polyethylene resin granules (HDPE, LDPE or LLDPE) are mixed with carbon black masterbatch, anti-aging agent, ultraviolet stabilizer and other ingredients in a certain proportion.

Raw material testing report(FB1370)

Raw material testing report(TR400G)

2

Melt extrusion

The mixed raw materials enter the extruder. Heating: The screw rotates inside the barrel, and the plastic is completely melted through shear heat and external heating coils. Filtration: The melt is filtered to remove impurities, ensuring the uniformity of the membrane surface and preventing pinholes.

Automatic feeding system

SOP for melt extrusion positions

3

Die head discharge and blowing

Molten plastic is forced under pressure into a circular die, forming a tubular film. Bubble Forming: Compressed air is introduced through the center of the die, inflating the tubular film into a large bubble. Stretch Ratio: The diameter of the bubble (i.e., lateral stretching) can be controlled by adjusting the airflow; simultaneously, longitudinal stretching is controlled by the traction speed.

SOP for die head ejection and inflation

4

Cooling and shaping

As the membrane bubble moves upward, it is cooled by cold air ejected from the external cooling ring. Frost Line: The boundary where the plastic transitions from a molten state to a solid state. After crossing the frost line, the membrane dimensions are essentially fixed.

Cooling and Shaping Job SOP

5

Bubble stabilization and folding

The membrane bubble is gradually flattened by the collapsing frame, becoming a double-layered, flat film. Bubble stabilization: Ensures the film does not wobble during high-speed traction, keeping thickness deviation within a minimal range.

SOP for Bubble Stabilization and Folding Positions

6

Winding and inspection

Finally, the film is wound onto a take-up shaft. Quality Monitoring: An online thickness monitoring system detects and feeds back to the extruder in real time, ensuring uniform film thickness throughout the roll.

SOP for winding and inspection positions

Defective products

prohibited from leaving the factory